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Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Mon Sep 20, 2021 21:26
by Pete Boole
That's going to make a great car when it's done 8).

Pete

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Mon Oct 04, 2021 10:29
by Zaphod
The number of parts has been reduced!

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Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Mon Oct 04, 2021 17:04
by Hawaiis0
When can I visit? :)

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Sun Oct 24, 2021 16:40
by Zaphod
Well the engine is in
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Now to hang the doors..
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Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Fri Feb 04, 2022 20:25
by Zaphod
Just noticed something, my car appears to have the front bumper from an earlier car.. is this the case? (It's a 1990 car with the center bonnet vents)

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Fri Feb 04, 2022 22:53
by MetBlue
From the one photo I can see with the front bumper, it certainly looks like the earlier one.
Missing the black over riders also.
Tony

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Sat Feb 05, 2022 13:23
by Alan_M
MetBlue wrote: Fri Feb 04, 2022 22:53 From the one photo I can see with the front bumper, it certainly looks like the earlier one.
Missing the black over riders also.
Tony
I concur.

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Sun Feb 06, 2022 19:39
by Zaphod
MetBlue wrote: Fri Feb 04, 2022 22:53 From the one photo I can see with the front bumper, it certainly looks like the earlier one.
Missing the black over riders also.
Tony
The overrides are on the bench in the garage.. one is a little 'distressed'. The bumper is currently fitted to the car as a safe place for it to be! but looks like I may have to hunt down the correct bumper.. this displeases me!

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Mon Feb 07, 2022 09:10
by rbgosling
SJ Sportscars supply new front bumpers for a '90 car (or at least they did about 7-8 years ago when I needed one). Downside was it was a 2-3 month wait, so I presume they are made to order, and not with any massive urgency.

Alternatively Lotusbits may have a serviceable used one from a scrapped car.

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Mon Feb 07, 2022 20:19
by MetBlue
Watch out though, because late front bumpers come as two discrete moulded parts. Lights and overriders will transfer across and the grills are easily made with a bit of chicken wire of suitable size. There's also a heavy duty rubber strip running along the bottom edge, retained with a steel strip that rots away.
Best bet would be a full bumper from LB if they have one
Tony

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Sat Feb 19, 2022 14:32
by Zaphod
Todays progress, brakes are all bled, last weekend was fitting of new flexible hoses and replacing the steel brake pipes with copper, bonus was I found all the rear ones were already copper. Brakes appear to work, however the clutch does not. I seem to have nothing like the 15-18 mm travel it should have according to the service notes, more like 2-3 mm..

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Mon Mar 14, 2022 17:44
by Zaphod
Well the engine had to come out to investigate the lack of clutch travel.. however no faults found :( The carbs are back and fitted to the engine and I have acquired a '90 bumper from lotusbits

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Sat Mar 26, 2022 22:19
by Zaphod
Well The negine and box are back in the car, and this time the clutch appears to work.. the exhaust, speedo cable and reverse light switch are all back on and the fuel lines are back on, and the electrics all wired back up.. I now need to refit the fuel pump and fill the cooling system, after that its add battery and fuel, see what it does..

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Tue Mar 29, 2022 20:56
by Zaphod
just a pic of the engine status as it is today..
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I'm fast running out of parts to put back on!

Re: Just bought a semi dismantled Excel.. What could go possibly go wrong!

Posted: Sat Apr 09, 2022 09:28
by Zaphod
New plug keads arrived yesterday, so this morning they were fitted, and then I spied the easy start can so I just had to find out where the engine was. The result was with easy start the engine does fire so later today I think I will feed it some unleaded for further testing..