I've bought a complete SJ stainless system to replace the old exhaust on my SE which is mainly held together with repurposed Peugeot clamps, sealant, and good fortune...
Most of it looks relatively straightforward and it will probably be a case of cutting the rusty old bolts / brackets and lowering the parts away, but I'm a bit concerned about the manifold joint. Has anyone got any experiences of separating this joint and if so what are the pitfalls? How does it tend to come apart - do the nuts just unscrew or do they need more persuasion? Is there any possibility of the manifold flange getting damaged? I've got a new gasket, studs, and nuts to hopefully cover most eventualities.
Thanks in advance...
Exhaust Manifold to Front Pipe Joint
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- barker_001
- Senior Poster
- Posts: 952
- Joined: Mon May 07, 2007 19:50
- Model: Excel SE
- Colour: Calypso Red
- Year: 1990
- Location: Cardiff, South Wales
Exhaust Manifold to Front Pipe Joint
Bryan
1990 Excel SE
"Look, there's a Ferrari..."
1990 Excel SE
"Look, there's a Ferrari..."
- Hawaiis0
- Senior Poster
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- Model: '86 SA; '89 SA '78 Elite 504
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- Year: 1986
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Re: Exhaust Manifold to Front Pipe Joint
I take it you are talking about the twin downpipe to the manifold with 3 studs?
If so then it comes apart easily once the nuts are off. Only issue will be if the studs are bent which will pinch the flange creating a resistance.
If so then it comes apart easily once the nuts are off. Only issue will be if the studs are bent which will pinch the flange creating a resistance.
Nothing is fool proof. Fools are clever!
- rbgosling
- Senior Poster
- Posts: 2020
- Joined: Sun Jul 04, 2010 22:55
- Model: Lotus Excel SE
- Colour: Midnight Blue
- Year: 1990
- Location: Rugby
Re: Exhaust Manifold to Front Pipe Joint
Access from underneath is... achievable. You'll benefit from a long socket extension, preferably one of the ones that allows the socket to wobble about a bit, kinda like this one:

Mine has usually come undone without needing a stupid amount of force, but if yours has been undisturbed for a long time your experience may differ.
Mine has usually come undone without needing a stupid amount of force, but if yours has been undisturbed for a long time your experience may differ.
"Farmer" Richard
1990 Lotus Excel SE (Lilith)
2022 MG MG5 EV (not due to be a classic for quite a few years...)
2011 Nissan Leaf (Ragly - EV pioneer, must be due to be a classic one day)
1990 Lotus Excel SE (Lilith)
2022 MG MG5 EV (not due to be a classic for quite a few years...)
2011 Nissan Leaf (Ragly - EV pioneer, must be due to be a classic one day)