Body Off

Body parts, seats, dash, headlining, windows and stuff!

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Shano
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Body Off

Post by Shano »

Hi Guys,
Well I finally have learned my lesson!! :oops: I entrusted my excel to a local garage (Non Lotus) to have some work done balance carbs, tune, service, allignment etc.....well when I got the car back less than a quarter of the work had been done :x but they certainly tried to charge for it :x I'd love to use some expletives to describe them but dont want to get kicked out of this very helpful site,but I'm sure you can imagine!!
Anyhow I've decided to do all the jobs myself (a lot) :shock: and learn from my new mistakes,does anybody know where are the mounting bolts for body to chassis and is there a diagram showing these?
Cheers!!

Pete Boole
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Post by Pete Boole »

Hi Shano

Sorry to hear about your experience with your local "expert". The body is removed fairly easily - it's just a pain getting to the point where you can separate body from chassis. The position and number of fixings depends to some extent on the model year. Later (MY '89 onwards) models have some extra fixing brackets just behind the front wheels. Basically there are two fixing points in the boot; four towards the rear of the 'transmission tunnel'; two towards the front of the 'transmission tunnel'; two adjacent to the front suspension turrets and two just behind the radiator (above the anti-roll bar front fixings). I'm not sure if the workshop manual shows them.

Good luck!!

Pete

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Shano
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Post by Shano »

Hi Pete,
Cheers for the info at least I'll be heading in the right direction!! Much appreciated! :wink: By the way I think you're right about the workshop manual cos I can't see anything about it in there either!?
Shano :mrgreen:

Skeggy
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Post by Skeggy »

Hi Shano,

The manual is not a perfect item.

Each Excel was hand built - every bit I pull off mine has the chassis number on it.

If you want to do all the work yourself then it will be a steep learning curve - but it's not that difficult.

You just need time and the right tools - and the help this forum will give you!

Starting with a body removal is really 'in at the deep end' - but still very do-able.

I'm sure everyone on here will be happy to answer any questions.

Steve
Some of them are just driving a racing car but some are racing drivers.

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Shano
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Post by Shano »

Hi Steve,
Thanks for the advice its always appreciated and welcome!!
Shano :mrgreen:

chris knowles
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Post by chris knowles »

Hi Shano,

I have taken the body of an Excel Chassis twice this year as part of my mix and match total restoration project. I am by no means an expert, (just look at some of the questions I have had to ask on this forum), but it is something a mere mortal can do.

Both of mine are early Excels, and the fixing bolts have been as shown in the picture below, (all are in matching pairs either side of the chassis, but not all could be shown on both sides in all cases). Numbers in brackets show the locations.

Two in the boot within the spare wheel well that go horizontally into the back of the chassis. (1)
Four in the passenger foot well area. (2) & (3)
Two that hold the seatbelt clamp to the transmission tunnel. (4)
Two through inside the engine bay that go into the suspension turrets. (5) I haven't managed to remove one of these yet without snapping the bolt in the process.
Two that hold the front anti-roll bar two the chassis (and then body). (6)

Image

So, that is 12 bolts altogether.

Let the above picture be a warning to you, as your chassis might look as grim as mine did! This picture was taken after many hours of effort with a wire brush and high pressure hose to expose the chassis underneath. It will be impossible to resist the urge to strip it down and then clean and paint it if you get to this stage....

I don't want to teach you to suck eggs, but if you are taking the body off, I would advise:

1) You need more space then you would at first imagine.
2) 12 bolts seems straight forward, but this is an involved task that will take a long time.
3) You are bound to discover horrors that need urgent fixing, expect your repair bill to rocket skywards!

If you need any more advice or pictures and tales of how I bodged it, just ask!

Chris

chris knowles
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Post by chris knowles »

Just had a thought, these links are well worth reading as they have more advice and pictures from others that have done this.

http://www.lotusexcel.net/phpbb/viewtop ... oto+bucket

http://www.lotusexcel.net/phpbb/viewtop ... pair+crack

Chris

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Shano
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Post by Shano »

Hi Chris
Thanks for the info thats absolutely brilliant!! :D the picture is exactly what I was looking for its a fantastic help!!,thanks a million!!
Shano :mrgreen:

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Dr_G
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Post by Dr_G »

Shano wrote:Hi Chris
Thanks for the info thats absolutely brilliant!! :D the picture is exactly what I was looking for its a fantastic help!!,thanks a million!!
Shano :mrgreen:
Shano,

Please post lots of pictures of your progress as you go along, or once you are done.

esprit4me
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Body off resto

Post by esprit4me »

This has got to be one of the best info sites ive been to
talk about informitive
i have been trying to get an idea of how to split body from chassis on my excel 1986 i have just bought cause its gonna be done properly from scratch been trying to get hold of a workshop manual for it .
then someone on the lotus forum mentioned this one and hey :D :D
its flippen brilliant
what a great bloke to have so detailed info it will help me tons
keep up the good work guys..

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